Stable Performance · Actual Machining Record

KCTP 2080 R4 8070 Mold Finishing Case in 30ET, HRC 50–52

A documented 15-hour mold-finishing application showing the actual machining setup, recorded cutting parameters, on-machine workpiece and post-machining tool-wear condition.

Application: Mold finishing Prepared by: Taizhou Tengli Tools Co., Ltd. Published: Record reference: R4-5 / Sheet 1

On-machine 30ET mold workpiece finished with KCTP 2080 R4 8070
Actual on-machine workpiece from the recorded KCTP 2080 R4 8070 finishing application.
Tool
KCTP 2080 R4 8070
Workpiece
30ET
Hardness
HRC 50–52
Machining Time
15 h
Tool Projection
75 mm

Machining Parameters

Recorded Setup and Cutting Data

The table reproduces the original on-site record using standard English machining terminology and conventional milling parameter symbols.

Application data for KCTP 2080 R4 8070
Machining parameter Recorded value
Tool Designation KCTP 2080 R4 8070
Workpiece Material 30ET
Material Hardness HRC 50–52
Milling Strategy Arc-surface finishing + flat-surface finishing
Machining Time 15 h
Machine Tool QUASER machining center (Taiwan)
Spindle Speed n 7,500 rpm
Table Feed vf 2,600 mm/min
Radial Width of Cut ae 0.20 mm
Axial Depth of Cut ap 0.03–0.05 mm
Tool Projection 75 mm

Post-Machining Inspection

Tool-Wear Evidence After 15 Hours

The magnified images show the actual ball-nose and cutting-edge condition after the recorded mold-finishing operation.

Magnified ball-nose wear on KCTP 2080 R4 8070 after 15 hours of mold finishing

Ball-Nose Wear

Magnified inspection of the ball-nose area after the complete 15-hour finishing cycle.

Magnified cutting-edge wear on KCTP 2080 R4 8070 after 15 hours of mold finishing

Cutting-Edge Wear

Magnified inspection of the cutting edge after the recorded finish-milling operation.

Documentation Scope

How to Read This Application Record

Record basis
This page is prepared from the customer's on-site machining record and the supplied photographs of the workpiece and post-machining tool condition.
Result scope
The observed result applies to this specific setup. It is not presented as a universal tool-life guarantee for different machines, holders, toolpaths, coolant conditions or workpiece geometries.
Data retained
Tool model, workpiece material, hardness, machining strategy, machine, spindle speed, table feed, width of cut, depth of cut, machining time and tool projection match the original application record.

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